Don't Scale on a Weak Foundation

Manufacturing Intelligence

Manufacturing Intelligence Solutions for Industry 4.0

Every dataset counts in manufacturing, and our Industry 4.0 solutions ensure you use each one to produce more, waste less, and automate smarter.

Trusted by Top Industry Players

Where Manufacturers Lose Precision (& Profits)

Discovering the Point of Opportunity

Your KPI Blueprint for a Smarter Plant

Manufacturing intelligence can spot everything, but it only works if you measure the right KPIs. Start with the ones that lift your output.

Overall Equipment Effectiveness (OEE)

Track availability, performance, and quality to measure how effectively equipment is being used.

First Pass Yield (FPY)

Measure the percentage of products manufactured correctly without rework on the first attempt.

Cycle Time

Monitor how long it takes to complete one production cycle from start to finish

Inventory Turnover

Evaluate how seamlessly you’re moving raw materials and finished goods through production.

Downtime Rate

Identify unplanned downtime incidents and quantify their impact on production capacity.

Scrap Rate

Track the percentage of materials or products that are wasted or rejected during production.

Define Your Ideal Manufacturing KPIs

Intelligence-First Manufacturing Analytics Solutions

4.0 Solutions built for the pace and pressure of modern manufacturing

Manufacturing Data Warehouse

Bring plant, quality, and supply chain data into one place. Combine records with live updates for deeper analysis, quicker reporting, and a single version of the truth.

Power BI Manufacturing Dashboards

Role-based dashboards for Finance, OEE, Sales, and Operations. Merge data from different systems into clear, focused visuals that guide both daily operations and long-term strategy.

Demand Forecasting & Production Planning

Access AI-backed forecasting that helps match production with market demand. Avoid overproduction, prevent stockouts, and keep inventory in sync with customer needs.

IoT-Enabled Shop Floor Monitoring

Use sensor and equipment data to track performance, detect problems sooner, and keep machines running at their best.

Quality Control Analytics

Track quality metrics as production happens. Spot issues early, reduce scrap, and cut down on rework and warranty claims.

Supplier Performance Insights

Measure delivery speed, defect rates, and cost efficiency. Improve supplier performance and strengthen your supply chain partnerships.

AI & Machine Learning Automation

Predict equipment needs, fine-tune workflows, and reduce repetitive tasks with intelligent algorithms built for manufacturing processes.

Resource Augmentation

Scale your team with IT experts who are available on a contract/project basis. Data engineering or solution architecture, our specialists work alongside your team without the long-term costs of permanent hiring.

Success Stories

See Real-time Production Line Wins

Manufacturing
North America
Modernizing MBSE for a Machinery Manufacturing Firm
50%

Faster design validation cycles



3 hrs

Less unplanned downtime per month

90%

Reduction in manual compliance work

Manufacturing
India
Workforce Allocation for Hydrocarbon Engineering Firm
90%

Boost in data accessibility



6

Months Into Increased inclusivity initiatives

25%

Reduction in employee turnover

Manufacturing
Europe
Transforming Luxury Yacht Manufacturing with Dynamics 365
20+

Hrs saved per week via performance tracking

95%

Reduction in data inconsistencies

60%

Faster task reallocation

Why the Industry Chooses DataToBiz?

Enterprise-Grade Security, Built for You

We stand for AI without compromise. That’s why every solution we build is guided by strict ethical, security, and governance standards.

Scalable, Secure Architecture

Cloud frameworks built to handle multi-plant data without compromising protection.

Controlled Data Flows

Microservices-based ETL pipelines ensure isolated, secure integration between shop-floor and enterprise systems.

Compliance-Ready from Day One

Built to meet industry standards like GDPR, ISO 27001, and sector-specific manufacturing regulations.

Protected Analytics

Encrypted, access-controlled queries for production, supply chain, and quality data.

Monitored & Traceable Deployments

CI/CD pipelines with real-time monitoring for secure, error-free rollouts.

See Your Factory in a New Light

Frequently Asked Questions(FAQs)

Will adopting analytics require a complete overhaul of my existing systems?

No. Manufacturing intelligence integrates with existing ERP or MES platforms without requiring a full replacement. At DataToBiz, our experts design analytics solutions that integrate seamlessly with your existing tools, minimizing disruption while delivering maximum value from day one.

How can I ensure consistent product quality across multiple plants?

Scaling production often risks quality variance between facilities. What we suggest is to deploy centralized quality monitoring systems powered by analytics, giving you consistent quality benchmarks across all plants and product lines.

What is Industry 4.0, and how does it affect my manufacturing operations?

Industry 4.0 is essentially a “smart factory” revolution. It’s about bringing together technologies like AI, robotics, and the Internet of Things (IoT) to connect your machines, people, and processes.

At DataToBiz, we help manufacturers make this happen. We set you up with IoT-driven monitoring, AI-backed analytics, and cloud-based data platforms. This way, your production data doesn’t just sit there; it’s actively used to give you the insights you need to improve profitability and agility across all your manufacturing plants.

Can I use data analytics to reduce operational costs in my plant?

Rising material costs, equipment bills, and maintenance expenses can be tough to control without insights. We help you integrate IoT and analytics tools that give you cost visibility from the start, establishing targeted savings without overseeing output.

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